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Helical Springs vs. Coil Springs: What’s the Difference?

Coil Springs | helical coil spring

Many people use terms like “helical coil spring” or “helical springs” and “coil springs” interchangeably, but are they different? The short answer is no. There is no functional difference between a helical coil spring, helical springs or coil springs—these terms refer to the same type of spring. All describe a spring, a mechanical device made… Read more »

How Heavy-Duty Extension Springs Balance Tension in Mechanical Systems

Extension Springs in Carburetor | heavy-duty extension springs

Heavy-duty extension springs, also called tension springs, store up energy and resist pulling forces. Also known as tension, when these pulling forces cease to act on the spring it then returns to its original shape. Sometimes they are confused with compression springs, which compress under loads instead of resisting tension. The tightly wound coils of… Read more »

A Pocket Guide: How to Measure Springs for Optimal Performance

Spring Design | how to measure springs

For design engineers, knowing how to measure springs is necessary to ensure optimal performance, reliability, and compliance with application-specific requirements. Otherwise, if a spring does not meet its dimensional and functional tolerances, it can lead to mechanical failure, inconsistent force output, or reduced system lifespan. By understanding proper measurement techniques, engineers can verify that springs… Read more »

The Evolution of Air Filter Clips, From Design to Application

air filter clips

An industrial and commercial-grade air filter clip is a key component that helps ensure the optimal performance and effectiveness of air filtration systems in various working and business environments. Though a minor component, they are integral nonetheless. Air filter clips are required to securely hold air filters in place, preventing them from becoming dislodged or… Read more »

Mastering Stress Relief Techniques for Diverse Spring Materials

spring materials

Stress relief techniques are a post-manufacturing process applied to spring materials to reduce residual stresses introduced during fabrication or forming. The process is typically achieved through heat treatment, where the spring is exposed to a controlled temperature for a specific period, which largely depends on the material being treated and the desired outcome. For example,… Read more »

Precision Springs: Meeting the Requirements of Aerospace Industry

precision springs

In the aerospace industry, the reliability of precision springs is exceptionally crucial due to the high stakes involved in flight safety and performance. Unlike standard springs, precision springs are highly engineered mechanical components that are manufactured with exact specifications in terms of material, size, and spring constant values. Such precision ensures the reliable functioning of… Read more »

The Vital Role of Medical Compression Springs in Orthopedic Devices

Medical Compression Springs

Medical compression springs are precision-engineered mechanical components that play a vital role in the design and functionality of many orthopedic devices. These integral components are made of select materials regarded for their biocompatibility, and their wide use is due primarily to their ability to provide critical support, shock absorption, and controlled flexibility. The applications in… Read more »

Part 3: Inside the Production Line – Crafting High-Quality Elgiloy Springs

Industrial Spring | eligloy spring manufacturers

Elgiloy spring manufacturers specialize in producing custom springs made from Elgiloy, a high-performance superalloy known for its exceptional range of mechanical properties. Drawing from an exotic mix of metals, Elgiloy is renowned for its remarkable combination of strength, durability, excellent formability, corrosion resistance, high fatigue strength, and ability to withstand extreme conditions in the most demanding… Read more »

Part 2: Design Strategies for Elgiloy Springs

helical springs

Elgiloy springs have long been recognized for their exceptional performance capabilities, fatigue resistance, and increased durability. These properties offer engineers several choices when designing custom spring and wire form strategies. Such characteristics serve varying industrial needs and make the material ideal for critical applications in many demanding environments, especially medical applications.

Part 1: Superiority of Elgiloy Wire in Challenging Environments

aerospace facility

Elgiloy wire is a high-performance material widely regarded for its applications, particularly in manufacturing springs and wire form components. Dubbed a ‘super-alloy,’ Elgiloy is a type of stainless steel known for its unique mechanical and chemical properties.